Assembly intelligence in practice

See how AutoAssembler helps manufacturers analyze complex assemblies, generate manufacturing plans and work instructions, and review engineering changes.

Explore use cases

PROVEN

1 week → 5 minutes

Time to evaluate DFA results with a Tier-1 automotive supplier.

See the evaluation

DEPLOYED

AWS and Azure

AutoAssembler is deployed and operated by customers in their own infrastructure.

See deployment options

Customer names are omitted where confidentiality agreements apply.

From assembly analysis to manufacturing plans

PUBLISHED TECHNICAL EXAMPLE

Identify changes in large, complex assemblies

AutoAssembler compares CAD revisions and identifies added, removed, moved, and replaced components, filtering out export and tolerance noise.

6,400+ parts in one assembly

  • Locate a single missing screw in a complex part-feeding machine.
  • Separate meaningful design changes from CAD noise.
  • Focus engineering review on what changed.
See the assembly comparison
CUSTOMER EVALUATION

Evaluate design for assembly faster

With a Tier-1 automotive supplier, AutoAssembler reduced the time to evaluate design-for-assembly (DFA) results from approximately one week to five minutes.

1 week → 5 minutes

Time to evaluate DFA results

  • Evaluate tool access, clearance, stability, and motion at each assembly step.
  • See each issue in the context of the 3D model.
  • Review alternatives before physical assembly.
PROCESS DIGITIZATION

Turn existing plans into model-based work instructions

AutoAssembler has helped manufacturers turn existing process documents into manufacturing plans and work instructions linked to CAD.

Existing documents → Model-based plans

  • Bring existing assembly plans into the 3D model.
  • Visualize assembly sequences and subassemblies.
  • Generate work instructions from approved process plans.
PLM-INTEGRATED WORKFLOW

Accelerate engineering-change review

Connected to PLM, AutoAssembler analyzes engineering change notices (ECNs) and identifies their impact on manufacturing plans. Engineers review affected content while preserving validated work.

5 hours → 1 minute

Time for engineering-change comparison

  • Compare reference and revised CAD assemblies.
  • Identify affected subassemblies, operations, and work instructions.
  • Reuse validated plan content where it still applies.

ENTERPRISE DEPLOYMENT

Deployed in customer-controlled infrastructure

We deliver AutoAssembler as a container that your team deploys and operates in your own infrastructure. Current customer deployments run on AWS and Microsoft Azure.

Deploy within your own cloud and network controls
Connect existing CAD, PLM, ERP, and MES workflows
Keep engineering review and approval around AI-generated plans

Your workflow

Bring Us One Assembly

Review AutoAssembler with the engineering team around your product structure, planning workflow, engineering changes, and deployment requirements.